Product Details:
Payment & Shipping Terms:
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Model: | Girth Gear, Big Ring | Material: | GS42CrMo4 Alloy Cast Steel |
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Hardness(HB): | 210~250 | Feature: | High Carrying Capacity And Smooth Operation |
Suitable Industry: | Mining,Cement, Electric Power, Metallurgy, Chemical | Classification: | Mill Girth Gear |
Diameter: | Customization | Warranty: | 12 Months |
High Light: | High Carrying Capacity Mill Gear,Mill Girth Gear Large Diameter,Large Diameter Mill Ring Gear |
High Carrying Capacity Mill Girth Gear Large Diameter Ring Gear
1. Technical requirements of large gear ring for mill girth gear
(1) The surface pretreatment before quenching is normalized, and the hardness should be HB210~250; Mechanical properties are strength limit Rb690MPa, yield limit Rs490MPa, elongation d511%, area reduction w25%, impact toughness value Ak30J. Tooth induction hardening, hardness of HRC50~55; Effective hardening depth 3~5mm.
(2) Ultrasonic inspection shall be carried out on the whole, and the internal quality shall meet the secondary requirements stipulated in GB7233-87 standard; Gear tooth and transition fillet magnetic particle inspection, quality should meet GB/T9444-88 standard requirements.
(3) Uncast rounded corners R5~R10.
(4) Chamfering of both ends and edges along the tooth width. Big gear ring by two half gear ring connected with high strength bolts into a whole gear ring, the joint surface must be in the center of the tooth bottom.
2. Product parameters of big ring for mill girth gear
The big gear ring |
⑴GS42CrMo4 alloy cast steel (enterprise standard) HB 220 ~ 240 The half structure, Y type plate. (3) oblique tooth. (4) Reasonable sealing and alignment structure. |
⑴ Outside refining of molten steel furnace (argon blowing and R-H vacuum treatment). (2) The special cold mold sand hanging technology is adopted to ensure the density of casting and tooth. (3) Normalizing treatment (proprietary technology) to ensure tooth surface hardness. (4) After rough hobbing, release aging, repair the joint surface, and then fine rolling ⑸ homemade hob precision hobbing. |
⑴ Mechanical properties and chemical composition of casting blank (internal control standard). (2)The ultrasonic crack detection after rough machining. ⑶ half finishing, finishing ultrasonic inspection and magnetic particle inspection. (4) Tooth surface magnetic particle inspection, hardness inspection. ⑸ Check tolerance of tooth profile. ⑹ No-load test of general assembly before delivery, check the meshing accuracy of large and small gears. |
3. Case introduction of large ring gear Mill Girth Gear
Citic Pacific's SINO iron project in Australia, the world's largest 7.9 x 13.6 m ball mill first big gear ring recently in a casting casting factory citic juki company success Sand production line. With a diameter of 12 meters and the height of a four-story building when broken, the size of the blank is the largest ever produced by Citic Heavy Machinery Company. At the same time, the casting also refreshed with the invention of the company and even heavy machinery industry records. First, 375 tons of molten steel was used, and second, 6 furnaces and 5 cladding casting were used to achieve this, breaking the company's record of 346 tons of molten steel set in 2007 by Saudi "Kiln King" wheel. Third, the quality scale requested for the company's similar products ever high. SINO Iron Mine is the world's largest mine project invested by CITIC Pacific in Australia together with steel groups such as Wuhan Iron and Steel Co., LTD. Citic heavy machinery for the development of the world's most progress, the specifications of the largest 5 group 1 (2) x 11 meters from the mill and 7.9 x 13.6 meters of ball mill, and will it as a "zero project".
On December 14, 2013, workers in the steel making workshop of CITIC Heavy Industries Co., LTD., Luoyang, Henan Province, are using two packages of 226 tons of steel hydrating mill large ring gear.
On the same day, in the first special mill order for the Laos gold mine project of CITIC Heavy Industries in Luoyang, Henan Province, the first large ring gear piece was smoothly cast in the casting steel workshop of the company, which was the first batch of large-scale mining equipment of CITIC Heavy Industries to explore the Laos market in Southeast Asia.
Contact Person: Mr. David
Tel: 86-18637916126