Custom Castings And Forgings for Mining Machinery Spare Parts
1.Castings And Forgings For Mining Machinery Product Introduction
Our factory specializes in the custom production of various castings and forgings for mining machinery, as well as the supporting processing of welded structural parts. With the complete processing capacity of our in-house machining workshop, we can tailor non-standard industrial and mining parts according to customers’ drawings and working condition requirements. The products are suitable for various complete sets of mining and building material equipment such as crushers, ball mills, rotary kilns and reducers. The finished products feature high strength, wear resistance and impact resistance, adapting to harsh mining working conditions such as heavy load, dust and continuous operation. They are widely used for equipment maintenance and new machine supporting in industries including mining, sand and aggregate processing, and cement calcination.
2.Castings And Forgings Mining Spare Parts Product Range
We can custom-produce a full range of spare parts for mining machinery, including:
(1) Gears: Pinions, large gear rings, transmission gears, gear shafts, bevel gears and other forged gear parts
(2) Shafts: Driving shafts, driven shafts, gear shafts, transmission shafts, main shafts and other tempered forged shafts
(3) Castings such as bearing seats, reducer housings, couplings and end covers
(4) Rotary kiln accessories: Kiln tyres, kiln cylinders, kiln end covers
(5) Wear-resistant parts: Liners, hammers, crushing plates and other wear-resistant castings
(6) All kinds of welded structural parts, large machine frames, machine tool bases, welded boxes, etc. We are capable of undertaking large-tonnage single castings and forgings to meet the demand of complete machine matching and bulk spare parts orders.
3.Castings And Forgings Technical Specification
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Item
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Optional Description
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Optional Materials
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ZG35, ZG45, ZG40Cr, ZG50CrMo, 42CrMo, 35CrMo, 40Cr, Mn13, Mn18Cr2, Q235, Q355 and other carbon steel, alloy steel, high manganese wear-resistant steel. Materials can be customized according to drawing requirements
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Processing Technology
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Sand casting, lost foam casting, open die forging, die forging, welding forming; rough machining, semi-finishing, CNC finish machining, boring, milling, drilling, slotting, etc.
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Heat Treatment & Surface Strengthening Process
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Normalizing, annealing, quenching and tempering, stress relief aging treatment; surface hardening treatments including carburizing and quenching, nitriding treatment and chrome plating to improve surface hardness, wear resistance and corrosion resistance of workpieces
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Non-Destructive Testing
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Ultrasonic Testing (UT), Magnetic Particle Testing (MT). Test reports can be provided on demand to detect internal defects such as pores, cracks and inclusions
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Dimensional Standard
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Machined strictly in accordance with drawing tolerances. Dimensional inspection records can be provided using coordinate measuring machines, calipers, dial indicators and other tools
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Surface Treatment
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Shot blasting derusting, painting, anti-rust oil, chrome plating, optional as required
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Castings And Forgings
Castings And Forgings
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